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CVF-3000-6P Fruit and Vegetable Vacuum Precooler — 6-Pallet Large-Capacity, Approx. 3000kg/Batch

Sourcefresh CVF-3000-6P six-pallet fruit and vegetable vacuum precooler, approx. 3000kg per batch, cools room-temperature produce to 0~10°C in 30~40 min...

CVF-3000-6P Fruit and Vegetable Vacuum Precooler — 6-Pallet Large-Capacity, Approx. 3000kg/Batch
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CVF-3000-6P is a Yuanxian six-pallet vegetable vacuum pre-cooler: approximately 3000kg per batch, reducing ambient produce (2530°C) to 010°C in 30~40 minutes, ultimate vacuum ≤600Pa, equipped with 3 rotary vane vacuum pumps, specific condensing method (A / W / E) confirmed per order.

Where it is used

For centralized pre-cooling at origin: 6 standard pallets per load, suitable for origin purchasing stations, planting cooperatives and planting bases with larger daily throughput.

Application Typical customer Throughput per batch
Leafy vegetables (lettuce, spinach, choy sum, Chinese kale) Export vegetable farms, origin purchasing stations Approx. 3000kg
Edible fungi (shiitake, oyster mushroom, enoki) Mushroom farms, cooperatives Approx. 3000kg
Cut flowers (rose, lily, chrysanthemum) Flower exporters Approx. 3000kg
Berries and pre-cut vegetables Post-harvest handling centers, sorting and packing plants Approx. 3000kg

For smaller daily throughput or sites requiring zoning, see the four-pallet models in the vacuum pre-cooler series.

How cooling works

Water boils at 100°C at atmospheric pressure; when the chamber is pumped below 600Pa, the boiling point of water approaches 0°C. Moisture on the produce surface begins to evaporate, and each 1kg of water evaporated carries away approximately 2500kJ of heat. The heat is drawn directly from the produce itself, so cooling proceeds from surface to core and is uniform throughout the chamber.

Step Component Function
① Loading Manual door + pallet trolley 6 pallets enter the chamber as whole pallets
② Vacuum pumping Rotary vane vacuum pumps ×3 (7.5kW each) Chamber pumped from atmospheric pressure to ≤600Pa
③ Cooling Vacuum chamber Surface moisture evaporates, produce cools
④ Water capture Water catcher (Yuanxian self-developed) Condenses water vapor, protects vacuum pumps
⑤ Cold holding Semi-hermetic screw compressor unit Maintains low temperature of water catcher, assists chamber cooling
⑥ Shutdown PLC control Automatic shutdown when set temperature is reached

Technical parameters

Quick specifications

Parameter Value
Throughput per batch Approx. 3000 kg
Cycle time 30~40 min
End-point temperature 0~10°C (adjustable)
Ultimate vacuum ≤600 Pa
Chamber volume 22.8 m³
Number of pallets 6

Full parameters

Parameter Value
Cooling capacity 178 kW (153,000 kcal/h)
Operating power Approx. 89.3 kW
Compressor power 60~61.6 kW (semi-hermetic screw, Hanbell / Bitzer)
Vacuum system Rotary vane vacuum pumps ×3, 7.5 kW each (22.5 kW total)
Power supply 3P-380V-50Hz
Maximum operating current Approx. 187 A
Equipment weight Approx. 14,500 kg
External dimensions (L×W×H) 9800×2200×2500 mm
Internal chamber dimensions (L×W×H) 7400×1400×2200 mm
Refrigerant R404A (environmentally friendly)
Water catcher Yuanxian self-developed, evaporation temperature -10~-5°C, water capture capacity ≥80 kg/batch

Condensing method (difference between model suffixes A / W / E)

Suffix Condensing method Description
A Air-cooled condenser No water or cooling tower required, suitable for water-scarce origins and low-temperature winter regions
W Water-cooled (with cooling tower) Requires cooling tower and circulating water system, low condensing temperature
E Evaporative condenser Dissipates heat by evaporation, low water consumption, suitable for dry and hot regions

The specific condensing method for this model is confirmed per order.

Main configuration list

System Brand/Origin Description
Refrigeration system Hanbell / Bitzer Semi-hermetic screw compressor unit
Condenser Air-cooled / water-cooled / evaporative Confirmed per order
Vacuum system Rotary vane vacuum pumps ×3 7.5 kW each, imported or domestic equivalent per order
Water catcher Yuanxian / Dongguan Self-developed design, water capture capacity ≥80 kg/batch
Valves Danfoss / Denmark Expansion valve, solenoid valve
Pneumatic components Airtac / Taiwan Cylinders and air circuit
Control system PLC + touch screen Closed-loop control of temperature and vacuum level
Vacuum chamber Carbon steel / Guangdong Spray-coated, inner wall rust-proofed
Chamber door Manual door Sliding or hinged confirmed on site

Why choose CVF-3000-6P

One cycle loads 6 pallets Approximately 3000kg per batch; loading and unloading are done with whole pallets, no unpacking or basket changing, simpler manual handling.

Uniform throughout the chamber, no cold spots Vacuum pre-cooling removes heat through surface moisture evaporation; temperature is consistent across all layers in the chamber, with no temperature difference where the surface is already cold while the core is still warm.

No defrosting process required One cycle is 30~40 minutes; there is no frost formation and defrosting cycle in the chamber. If the cycle time is noticeably longer during operation, first check chamber sealing — door gasket, valve seals, chamber welds — rather than adding a defrost program.

Vacuum system matched to target pressure The pre-cooling target vacuum level is ≤600Pa; rotary vane pumps are sufficient, no Roots pump is fitted. A Roots pump typically only provides noticeable gain after the chamber pressure is first reduced below 1kPa by the backing pump, and its effect in the 600Pa range is limited while adding an extra maintenance point. Only processes requiring lower pressure (such as freeze-drying) are fitted with a Roots pump.

FAQ

How much can be loaded at once? 6 standard pallets (1200×800mm), approximately 3000kg for leafy vegetables. Stacking density varies by product category; actual loading capacity is confirmed per order.

How long is one cycle? 30~40 minutes for leafy vegetables. Categories with higher loading density and moisture content take longer.

What is the weight loss rate? Approximately 23%, about 6090kg for 3000kg of leafy vegetables. For products sensitive to weight loss, the final pressure setting can be adjusted to reduce weight loss.

How much electrical capacity should be reserved? 3P-380V-50Hz, full-load operating current approximately 187A, a 250A circuit breaker is recommended.

Why is no Roots pump fitted? The target vacuum level for pre-cooling is ≤600Pa; a Roots pump generally only provides gain after the backing pump has drawn the chamber pressure below 1kPa, its effect in the 600Pa range is limited, and it adds another failure point.

To configure a solution based on your product category and daily throughput, contact us.

Related technical guides

Cooling Time Calculation Guide

How to estimate cooling time based on product type, quality, initial temperature and target temperature.

Vacuum Cooler Selection for 5 Climate Zones

Tropical, dry-hot, temperate, cold, high-altitude — condenser selection, compressor correction, voltage adaptation, and

Water Catcher Design and Efficiency in Vacuum Cooling Systems

Engineering analysis of the water catcher (condenser / cold trap) in vacuum cooling: sizing formulas, heat-load calculation

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