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CVF-1000A-2P Fruit and Vegetable Vacuum Precooler — 2-Pallet Air-Cooled, 800–1000 kg/Batch

Yuanxian CVF-1000A-2P air-cooled fruit and vegetable vacuum precooler, 2 pallets, 800–1000 kg per batch, cools room-temperature produce to 1–10°C in 15–...

CVF-1000A-2P Fruit and Vegetable Vacuum Precooler — 2-Pallet Air-Cooled, 800–1000 kg/Batch
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CVF-1000A-2P is a Yuanxian 2-pallet air-cooled vegetable vacuum pre-cooler: 8001000kg per batch, cools ambient produce (2530°C) to 110°C in 1530 minutes, ultimate vacuum ≤600Pa, uses an air-cooled condenser, no cooling tower required.

Where it is used

CVF-1000A-2P is designed for small to medium batch post-harvest pre-cooling, especially at production sites where water supply is inconvenient or pipes freeze in winter.

Application Typical customer Capacity per batch
Leafy vegetables (lettuce, spinach, choy sum) Export vegetable farms, planting cooperatives 800~1000kg
Edible fungi (shiitake, oyster mushroom, enoki) Mushroom farms 800~1000kg
Cut flowers (rose, lily, chrysanthemum) Flower exporters 800~1000kg
Berries (strawberry, blueberry, cherry) Fruit sorting and packing plants 800~1000kg

How cooling works

Water boils at 100°C under normal pressure. When the pressure inside the chamber is drawn below 600Pa, the boiling point of water drops to near 0°C — moisture on the surface of the produce begins to evaporate, and each 1kg of water evaporated carries away about 2500kJ of heat. The heat is drawn directly from the produce itself, so cooling proceeds from the inside out and is uniform throughout the chamber.

Step Component Function
① Loading Hydraulic door Hydraulic opening, whole pallets pushed in and out
② Vacuum pumping Leybold rotary vane vacuum pump (5.5kW) Draws chamber from atmospheric pressure to ≤600Pa
③ Cooling Vacuum chamber (8m³) Surface moisture evaporates, produce cools
④ Water capture Moisture trap (Yuanxian in-house) Condenses water vapor, protects the vacuum pump
⑤ Cold holding Bitzer compressor (30.7kW) Maintains low temperature of the moisture trap, assists chamber cooling
⑥ Stop LS PLC control Automatic stop when the set temperature is reached

Technical parameters

Quick specifications

Parameter Value
Capacity per batch 800~1000 kg
Cycle time 15~30 min
End-point temperature 1~10°C
Ultimate vacuum ≤600 Pa
Chamber volume 8 m³
Number of pallets 2

Full parameters

Parameter Value
Cooling capacity 84.8 kW (72,900 kcal/h)
Running power 39.9 kW
Compressor power 30.7 kW (Bitzer, Germany)
Vacuum pump power 5.5 kW (Leybold SV300, Germany)
Power supply 380V/50Hz/3P and 600V/60Hz/3P (export model)
Net weight approx. 7,800 kg (air-cooled models are slightly heavier due to the condenser)
Dimensions (L×W×H) 5660×2200×2500 mm
Chamber dimensions (L×W×H) 2600×1400×2200 mm

Condensing method (difference between model suffixes A / W / E)

Suffix Condensing method Description
A Air-cooled condenser This model. No water, no cooling tower; suitable for water-scarce production sites, low-temperature winter regions and export markets
W Water-cooled (with cooling tower) Requires a cooling tower and circulating water system; low condensing temperature, good energy efficiency
E Evaporative condenser Dissipates heat by evaporation, low water consumption, high energy efficiency; suitable for dry and hot regions

Main configuration list

System Brand/Origin Description
Refrigeration system Bitzer / Germany Compressor
Vacuum system Leybold / Germany SV300 rotary vane vacuum pump
Condenser Air-cooled (domestic supply) This project is an air-cooled model, no cooling tower
Moisture trap Yuanxian / Dongguan In-house design
Control system LS / South Korea PLC
HMI Weinview / Taiwan Touch screen
Vacuum chamber Carbon steel / Guangdong Spray-coated, inner wall rust-proofed
Chamber door Hydraulic door / Guangdong Hydraulic opening and closing

Why choose CVF-1000A-2P

An order of magnitude faster than a cold room 800kg of leafy vegetables takes 610 hours to cool to 5°C in a cold room; a vacuum pre-cooler does it in 1530 minutes.

Uniform throughout the chamber, no cold spots Vacuum pre-cooling removes heat through moisture evaporation; every item in the chamber reaches the same temperature, without the cold-room problem of “surface cold, core still warm”.

Air-cooled model, no cooling tower needed No circulating water, no cooling tower, and no risk of pipes freezing and bursting in winter; installation and routine maintenance are simpler.

Mature component selection Bitzer compressors and Leybold SV300 vacuum pumps have well-established service networks at home and abroad; routine maintenance is mainly oil and filter changes.

FAQ

How much electricity does one cycle consume? Running power at full load is 39.9kW. Processing 800kg of vegetables in a single 20-minute cycle consumes roughly 13~14kWh; actual consumption depends on product moisture content and starting temperature.

Can it hold standard pallets? The chamber is 2600×1400×2200mm and holds 2 standard pallets (1200×800mm). Custom sizes are available.

Does it need an external chiller? No. This model has a built-in air-cooled condenser that shares the compressor circuit with the main refrigeration system.

What is the approximate weight loss? Usually 1~3%, depending on the surface-area-to-volume ratio of the product and the starting temperature. For moisture-loss-sensitive products such as shiitake, the final pressure setting can be adjusted to reduce weight loss.

What is the lead time? 2~3 weeks for standard configuration, depending on the production schedule.

Related technical guides

Cooling Time Calculation Guide

How to estimate cooling time based on product type, quality, initial temperature and target temperature.

Vacuum Cooler Selection for 5 Climate Zones

Tropical, dry-hot, temperate, cold, high-altitude — condenser selection, compressor correction, voltage adaptation, and

Water Catcher Design and Efficiency in Vacuum Cooling Systems

Engineering analysis of the water catcher (condenser / cold trap) in vacuum cooling: sizing formulas, heat-load calculation

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